The nuts in question were removed during a prior procedure and may not have been reinstalled or tightened

- Ford recalled three trucks over what it suspects could be some missing battery nuts.
- All three are Lightning EVs with nuts located on the high-voltage battery junction box.
- If they’re indeed loose or missing, they could cause arcing and potentially lead to fire.
Whether some realize it or not, automotive safety has never been as advanced as it is currently. That safety doesn’t just relate to how cars handle on-road incidents either. It starts at the production facility, and a new recall from Ford is a great example.
The Blue Oval just recalled three, yes three, individual F-150 Lightnings due to one or more potentially missing or loose retention nuts. In a new recall filing with the NHTSA, Ford says that these nuts hold the high-voltage battery junction box bus bars down. If they’re missing or loose, it could lead to electrical arcing or even a fire.
More: Ford’s Recallathon Continues With Three New Campaigns
According to Ford, the nuts in question could’ve been removed in error during a reworking operation. It seems that there was no record of the nuts being re-torqued to appropriate specs after that rework. As such, Ford wants to check to be sure they’re not just there, but that they’re tight too.
While it says it doesn’t know of any accidents or injuries related to the issue, it does say that it knows of one field report and one warranty report related to the same incident. It’s already alerted dealers to the issue and will notify all three owners by May 23 at the latest. Dealers will check the nuts, install them if necessary, and of course, torque them properly. That should solve the issue altogether.

Until then, owners should pay attention to signs like a “loud noise while driving”, a “Stop Safely Now” message, and a check engine or malfunction indicator light on the dashboard. If the problem occurs, the truck will lose motive power, but the 12-volt battery should continue supplying power to steering and braking systems.
Decades ago, it’s unlikely that a problem as isolated as this one would’ve even been found. Even if a worker on the production line had caught it, they might not have had procedures in place to track other similarly affected vehicles.
No doubt, recalls are on the rise across the industry, but cases like this explain why that’s not as bleak a headline as it may seem. Essentially, the safety net that catches defects has a much finer mesh size than ever before, and we’re all safer for it.
